I-Carbonated Soft Drink Filling Line

To

Mohamed Misbah

Inkampani

I-Forsan Foods & Consumer Products Co. Ltd

Izwe

I-Saudi Arabia

Ifayela NO.

LY-20200529001BY

Usuku

20200529

umugqa wokugcwalisa isiphuzo esine-carbonated138

I-Aluminium Ingakwazi Ukugcwalisa Isiphuzo Sesiphuzo Se-Carbonated Line
Nomthamo 2000BPH (320ml)
(IMINININGWANE YESIPHAKAMISO)

Oxhumana naye: Bobby Liu
Umakhalekhukhwini/Whatsapp: +8613773224489
E-mail: bobby@lymachinery.com

Lesi siphakamiso singokokuqala, sincike esivumelwaneni sokugcina ngemuva kokuxhumana kwezobuchwepheshe nezohwebo.Isikhathi Sokusebenza: izinyanga ezi-3.

Ishadi Eligelezayo

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ikhasi (2)
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Ⅰ, Izisetshenziswa nohlu lwamanani
Ⅱ, INCAZELO YOMSHINI

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1.Isiphuzo Sekhabhoni-Isistimu Yokuxuba Nokuxuba
A) Ibhokisi elipholile lohlobo lokupholisa umoya
Isakhiwo se-QHS2000 senhlanganisela yesiphuzo sochungechunge sinengqondo, ukunemba kwengxube kuphezulu, i-CO2 ixuba ngokugcwele, inezikhathi ezimbili zokupholisa, izinzuzo ezimbili ze-carbonation.Ikakhulukazi ilungele izinhlobo zokucutshungulwa kwengxube yesiphuzo se-carbonic acid, futhi ingase isetshenziswe esiphuzweni esinamathiselwe, isiphuzo esibiliswayo nokunye ukucubungula ingxube yeziphuzo ezibandayo.

B) ISIQINISEKISO
1. Izinto ezinhle kakhulu, ukucutshungulwa kunembile:
Yonke into ikhetha ukwakhiwa kwensimbi engagqwali yekhwalithi ephezulu enendawo yokuxhumana nesiphuzo, indawo engaphakathi, ngaphandle idlula ekucutshungulweni kokupholisha kahle, ivumelana ngokuphelele nemfuneko yokudla yamazwe ngamazwe.
2. Ukuphakama okuzenzakalelayo, ukunyakaza kuzinzile:
Lo mshini ngokusebenzisa inqubo yokukhiqiza yokulawula microcomputer yonke inqubo, ukunyakaza kuzinzile;uma iphuka, idivayisi ye-alamu ingazisa futhi i-automatism ime.
3. Ukusebenza kalula, kulula ukulungisa:
Lokhu kusebenza komshini kuyinkinobho yokuqala ngokulandelana ngokuya ngenqubo ebekiwe, bese ibona ukusebenza okuvamile;Akudingi ukushintsha noma iyiphi ingxenye eyisipele, okungukuthi ingakwazi ukulungisa kahle umkhiqizo noma isilinganiso sengxube samanzi noshukela.
4. Hlanganisa ngokulinganayo, isilinganiso sinembile:
Ngoba isebenzisa ukuxuba okulahlwayo ubuciko obuthuthukisiwe, ngakho-ke ukuxubana kuyalingana;ingxenye yamanzi nengxube yesiraphu ilawulwa isitolimende sokulinganisa umsebenzi wokulungisa kahle, ukunemba kwawo kokuxuba kungase kufinyelele cishe ku-5/1000.
5. Okuqukethwe kwe-CO2 kuphezulu:
Lo mshini usebenzisa i-vacuum deaeration, izinga le-deaeration lifinyelela phezulu ngaphezu kwama-90%;Ingabe i-deaeration, i-carbonized two cooling function, inomsebenzi wokuthi i-carbonize izikhathi ezimbili, Ngakho-ke okuqukethwe komoya kuphakeme ngokukhethekile, ngokuvamile kungafinyelela isikhathi esingu-3.5 ~ 3.8 noma ngaphezulu ngandlela-thile.
6. Impilo yesakhiwo, kulula ukuyihlanza:
Lo mshini usebenzisa isistimu ye-loop eyenziwa yinsimbi engagqwali, eyenelisa isihlanzi sesimo sasekhaya se-CIP esidlulela entweni futhi ipayipi liqeda ubuthi kanye nekhono lokuhlanza amanzi ashisayo;Lesi siphuzo sokukhiqiza umshini, izinga ngalinye lokuzala kwebhaktheriya eliyimililitha<5%, i-Escherichia coli inguziro.

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C) Ithangi elincibilikisa isivinini esikhulu
Insimbi engagqwali SUS304, esinyeni sangaphakathi δ3mm, ibhodi lemayela lingu-δ1.5mm, ibhodi lensimbi engagqwali langaphandle lingu-δ1.5mm, kanye nokufakwa kwegwebu le-polyamine, ukuvaleka okuphelele, ukunyakazisa isiraphu eqondile, 60r/min, igeji yezinga lokushisa ledijithali, amandla emoto ngu-1.1KW.Ikhanda eliwashwayo , indawo yokukhipha impahla ngezansi ingu-Ф38 nokuphefumula.

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E) Iphampu yesiphuzo
Ingxenye yokuxhumana enezinto, izindlu zokupompa, i-impeller, i-nati kanye nonyawo lokusekela zenziwe ngensimbi engagqwali engu-304, futhi indandatho yokuvala yenziwe ngerabha yokuhlanzeka kokudla kanye nendandatho eqinile yokuvala i-alloy.

D) Isihlungi se-Duplex sohlobo lwesikhwama
Yenziwe ngensimbi engagqwali engu-304, isakhiwo esilinganiselwe kabili, esinemeshi engu-100 yensimbi engenasici ngaphakathi, isikrini sokuhlunga singashintshwa ngaphandle kokuvala shaqa.

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F) Iphampu yesiphuzo
Ingxenye yokuxhumana enezinto, izindlu zokupompa, i-impeller, i-nati kanye nonyawo lokusekela zenziwe ngensimbi engagqwali engu-304, futhi indandatho yokuvala yenziwe ngerabha yokuhlanzeka kokudla kanye nendandatho eqinile yokuvala i-alloy.

G) Uhlelo lwe-CIP
Umzimba wethangi wenziwe nge-SUS304.Ubukhulu buyi-3 mm.Amathangi e-Acid kanye ne-alkali ahlinzekwa ngongqimba lwe-insulation.

Amashisela angaphakathi nangaphandle omzimba wethangi azopholishwa.Ayikho i-sanitary dead angle ngaphakathi kwethangi ukuze ihlanzeke kalula.
Umzimba wethangi ufakwe igeji yezinga loketshezi lwengilazi, i-respirator-proof-proof, i-liquid, i-liquid outlet, i-drain valve, i-valve yesampula, ukufakwa okusheshayo komhobho we-sanitary, njll.
Izinga elilungisekayo lemilenze.

2. I-Aluminium Can Carbonated Water filler & packager
A) Amathini angenalutho depalletizer

I-Pop can empty can depalletizer iyona elungele kakhulu ukususa i-othomathikhi yezinqwaba eziphelele zamakani angenalutho.Iphakamisa amathini angenalutho afakwe i-pallets kungqimba lwama-pallets ngongqimba ukusuka phansi kuya phezulu bese iwayisa epuletini le-chain-plate.Uma isetshenziswa kanye newasha yokufafaza kathini engenalutho, ingangena esikhundleni sokuhlelwa kwezindlela ezenziwa ngesandla kanye nomshini wokuthulula wekani elivamile, konga amandla amaningi kanye nokwandisa imiphumela yokukhiqiza.

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Phakathi nesikhathi somsebenzi, i-forklift ibeka ama-pallets lapho amathini angenalutho efakwe khona ku-conveyor ye-pallet, futhi umthumeli uzowayisa endaweni yesikhulumi sokuphakamisa i-pallet yomshini omkhulu.Iplatifomu yokuphakamisa i-pallet isetshenziselwa ukuthumela amathini angenalutho abekwe endaweni ephakeme yokuthulula.Lapho amakani angenalutho ekhishwa, ama-pallet angenalutho azowa futhi abekwe ku-conveyor.Zonke izenzo ezikhuphukayo neziwayo zilawulwa idivayisi yesistimu yokuzikhiya yokuzikhiya.Isivinini esikhuphukayo noma esiwayo singalungiswa ngokuhlukana ukuze sihlangabezane nesidingo sokusebenza.Ngesikhathi sokuthulula ikani elingenalutho, isithuthuthu sishayela isondo leketango nensimbi yokuphusha amathini, bese kuthi izinqwaba ezigcwele zamathini angenalutho ziphushelwe ku-conveyor enetha, futhi zizobuyela endaweni yokulungiselela futhi ziqhubeke nokuphusha ngaphandle. inqwaba elandelayo.Konke ukuma kwesenzo kulawulwa iswishi ye-photoelectric.I-can ethula ngezenzo eziqhubekayo noma imodi eyodwa yokujikeleza ingakhethwa.

Isiqondiso sokuphakela i-pallet, singakhipha isiqondiso kanye nendawo yephaneli yokusebenza yomshini ingashintshwa ngokuguquguqukayo ngokuya ngesidingo somsebenzisi.
Imingcele yezobuchwepheshe eyinhloko:
Amandla okukhiqiza: 30 ~ 400can ngomzuzu
Amandla: 3.5kw
Isisindo: 2500kg
Ubukhulu: 7000*4500*3500mm

B) Iwasha le-slideway
Ingaphambili le-can turning- over cutter cage lewasha lixhunywe nokuthuthwa ngokushesha kwe-turn-table yokulayisha.Amathini angenalutho aphuma emshinini wokujika amathini anokushintsha okungu-180°.Khona-ke ithini elingena ethangini lokuwasha elingenalutho lingawasha ngokuvula ukuya phansi.Ingemuva lethangi yingxenye yokudonsa amanzi.Amanzi, afuthwe endaweni engenalutho angageleza abuyele ethangini, bese kuthi amanzi angcolile akhishwe ngamapayipi akhiphayo.Ngemuva kokuhlanza okungenalutho kungaba nokujika okungu-180° ngemuva komshini wokuphendulela, bese i-can ifaka ibhande lokudlulisa okuphakelayo ngokuvula phezulu.
Imingcele yezobuchwepheshe eyinhloko:
Amandla okukhiqiza: 30 ~ 400can ngomzuzu
Isisindo: 150kg
Ubukhulu: 4000*500*2300mm

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C) Can Filler/Sealer
I-monoblock yakhiwe:

FILLER-SEALER
Isingeniso Esijwayelekile:
Ifanele ukugcwalisa kanye ne-capping iziphuzo ze-carbonated ezifana ne-cola, amanzi e-carbonated njll Ifakwe idivayisi ethuthukisiwe, imishini kagesi, kanye nobuchwepheshe bokulawula umoya we-pneumatic.Inezici zokugcwalisa ngokuzenzakalelayo, isivinini esikhulu, ukulawula izinga le-liquid, i-capping ngokuthembekile, isikhathi sokuguqulwa kwemvamisa, ukulahlekelwa okuncane kwezinto ezibonakalayo.Ingafakwa isistimu yokulawula ibanga elide.Yimpahla ekhethwayo yesikhungo sikabhiya ophakathi nendawo nesiphuzo.
Izici Eziyinhloko:
● Isakhiwo somfelokazi esivalwe ngokuphelele esihle, esifushane, esilula futhi esisebenza kakhulu;
● Idizayini yethangi lokuhamba ngebhayisikili elipholisha ngokunemba ngaphakathi;
● Ukunemba okuphezulu nama-valve okugcwalisa izinga lokugeleza okukhulu ukuhlangabezana nezidingo ezikhiqizayo;
● Isakhiwo serola esiklanywe ngokukhethekile okulula ukusilungisa, ukukhiywa nokuqinisekisa umsebenzi wokuvala;
● Iphaneli yokusebenza enobungane futhi elula enokunwebeka okuphezulu.
● I-valve yokugcwalisa ithatha i-valve yomshini wokunemba okuphezulu, ukugcwalisa isivinini esisheshayo, izinga eliphezulu le-liquid elinembile.
● I-vat yokugcwalisa isebenzisa i-vat engu-304L eklanyelwe yokuvala, ukuze kuzuzwe ukugcwaliswa kwengcindezi njalo.
● Izinga lokugeleza kwevalvu yokugcwalisa>125ml/s.
● Ukudluliselwa okuyinhloko kusebenzisa ibhande elinamazinyo kanye nama-gearbox ohlobo oluvulekile lokudlulisela ama-assemblies, ukusebenza kahle okuphezulu, umsindo ophansi.
● Idrayivu eyinhloko ithatha ukuguqulwa kwesivinini esingaphansi kwesinyathelo sokuguqulwa kwemvamisa, wonke umshini wamukela ukulawula kwe-PLC;umshini we-capping kanye nomshini wokugcwalisa wamukela i-coupling joint, ukuqinisekisa ukuvumelanisa kwemishini emibili.
● Ngokugcwalisa ngekani, akukho ukugcwaliswa ngaphandle kwekani.
● Indlela yokugcwalisa iwukugcwalisa ukucindezela okuqhubekayo, ngesivinini sokugcwalisa ngokushesha kanye nesenzo esizinzile.
● Ukwamukela isingeniso kusethi egcwele yobuchwepheshe be-capping base-Switzerland (Ferrum).
● I-Capping trolley isebenzisa i-high hardness alloy steel quench(HRC>62), i-capping curve isebenzisa umshini wokunemba wegrinder, ukuze kuqinisekiswe ikhwalithi ye-capping.
● Nge-capping nge-can, akukho capping ngaphandle kwesistimu yokulawula, ukuqinisekisa ukusebenza okuvamile komshini.
● Ngohlelo lokuwasha oluzenzakalelayo lwe-CIP.
● Ngesistimu yokugcoba ephakathi.

Inqubo yokusebenza:
I-Can izophushwa ethini yokubamba inkundla ngayinye ngayinye ngokuphakela isikulufu kanye nesondo lenkanyezi.Inkomishi yokubeka i-valve yokugcwalisa izowela ku-can;ibanga phakathi kwama-valve okugcwalisa namathini livalwe ngendandatho yepulasitiki ye-springiness.Ukunyakaza kwenkomishi emaphakathi kukhiqizwa isondo le-plastic idler elihambisana nokunyakaza kwe-curvilinear.Ngemuva kokugcwalisa, i-valve izovalwa, umoya ukhishwe, futhi inkomishi emaphakathi izokhuphuka ethini.Ithini eligcwalisiwe lizothunyelwa ku-conveyor chain, bese ku-capper.I-Capper izobamba, iguqule unqenqema lwekani bese ijika unqenqema ukuze iqedele isenzo sokuvala ngokulawula ikhamera.Ngemuva kwalokho ingadluliselwa ohlelweni lokudlulisa.

Ukucaciswa Okuyinhloko:
1. Izinto ze-valve yokugcwalisa: Insimbi engagqwali SUS304
2. Izinto zethreyi ejikelezayo nesikhulumi somshini: Insimbi engagqwali SUS304.
Izesekeli brand

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D) Umshini ofudumele
Lo mshini oqhubekayo wokuvala inzalo usanda kwakhiwa futhi wakhiwe ngokwethula indlela yangaphandle ethuthukisiwe.Isetshenziselwa ukugcwalisa ama-kinks emikhiqizo yokudla, efana nejusi yamabhodlela epulasitiki/ingilazi nobhiya, ithini lethini kanye ne-aluminium can juice ngaphansi kwengcindezi evamile, ngisho nokupholisa itiye elishisayo neziphuzo zejusi nokufudumala izinga lokushisa eliphansi eligcwalisa i-carbonated-soft. iziphuzo.
Lo mshini uhlanganiswe ngokufafaza kwamanzi ashisayo ayindilinga, ukupholisa amanzi afudumele ngaphambili, namasegimenti amathini okufudumala angathola amanzi angcono nokongiwa kwamandla.Wonke amathini azokwenziwa futhi aphume ngokuzenzakalelayo, futhi umugqa uzotholakala ugcwele ngokuzenzakalelayo.Umzimba wonke womshini wenziwe ngensimbi engagqwali engu-304;ngaphezu kwalokho umshini unokubukeka okuhle, isimo sokusebenza ngokushelelayo nokusebenza kalula.
Imodeli: BWPS
Material: SUS304 Insimbi engagqwali
Okokufaka: i-flume yamanzi yensimbi engagqwali
Iphampu yamanzi: 1-25T/H
Ubukhulu bebonke: 8000m
Isisindo: Cishe 2800kg

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E) Umshini wokugoqa we-PE Film Shrink
Izicelo:

1. Imodeli: LYBS6545auto film ukusonga umshini
Umshini wokugoqa ifilimu we-LYBS 6545 wenzelwe futhi wakhiwe ngokusekelwe kubuchwepheshe bamuva, ngesidingo sokupakisha imfuneko yokukhiqiza isiphuzo, njengamanzi ahlanzekile, amanzi amaminerali, ijusi, isiphuzo esithambile, njll.Igoqa ngokuzenzakalelayo, inomhubhe oshwabene, opakishwe kahle.
2. Izici zomshini wokugoqa wefilimu we-LYBS 6545
1) Isistimu yokuthutha yokuhlunga ezenzakalelayo, eneshubhu yensimbi engagqwali ehlukanisayo kanye nepuleti lokuhlunga elenza amabhodlela abe roll evamile ngenjongo yokusonga, ukuze kuqinisekiswe ukuthi iqembu lamabhodlela angu-3 x 4, 4 x 6, noma 2 x 6, 4 x 5 ama-pcs amabhodlela endaweni yesidingo sokusonga.
2) Ingxenye yokucubungula i-membrane ye-PE ezenzakalelayo, equkethe uhlelo lwe-PE ulwelwesi oluphezulu naphansi lwe-roll-feed endaweni futhi lufakwe i-othomathikhi ye-infra-red sensoring system yokuhlola iqembu lamabhodlela ukuthi lilungele ukusongwa nokusikwa uphawu, yonke le nqubo iwukuba kwenziwe ngokushesha ngohlelo lokulawula lwe-PLC.
Amabhodlela asongwe azophushwa kusidlulisi semhubhe esinciphayo ngohlelo oluphushayo oluzenzakalelayo, oluphusha ibhodlela eligoqiwe ku-conveyor womhubhe onciphayo.
I-3) Umhubhe oncipha umoya oshisayo ozenzakalelayo, uhlelo olunciphayo luyingxenye ehlukanisiwe yomshini ineyunithi yokulawula ehlukanisiwe yokushisa elawulwa uhlelo lokulawula izinga lokushisa kwesikrini sokuthinta.
4) Iphaneli yokulawula isikrini sokuthinta nge-PLC nohlelo lokulawula ugesi.

F) I-Conveyor System egcwele amabhodlela
Izici eziyinhloko:

1. Ukudlulisa okuzinzile, kusetshenziswa isilawuli sokujaha esivumelanayo phakathi kwebhande lokudlulisa nenjini, ukwenza amabhodlela abe sesimweni esihle ekudluliseni: angawi, angavimbeli, angajamu.Futhi isiteji se-cushion singasethwa ngaphambi komshini wokulebula, lapho ilebula ishintshiwe, umshini wokugcwalisa ungaqhubeka usebenza, asikho isidingo sokumisa nokulinda.Umkhiqizo ogcwalisiwe ngalesi sikhathi uzogcinwa umcamelo, lapho ukushintsha ilebula sekuqediwe, umshini wokufaka ilebula uzolebula umkhiqizo ogciniwe ngesivinini esikhulu, futhi isivinini esikhiqizayo esitholiwe.
2. Ibhande lokudlulisa liklanywe nge-module, ingxenye ingashintshwa kalula, isakhiwo sihlangene, umsindo mncane, ukuhlanganisa okulula nokugcinwa, ube nokuguquguquka ukuhlanganisa uhlobo lwebhodlela ngokusho komthamo ohlukile.
3. Umklamo wokulawula ugesi uthuthukisiwe futhi unengqondo, singakwazi ukuklama indlela yokulawula, ukhethe ingxenye yokulawula kagesi ngokusho kwesakhiwo seklayenti, ukuthuthukisa ukuzinza kokudlulisa.
4. Shintsha ngokuya ngesakhiwo sohlelo lokudlulisa noma imfuneko enengqondo yekhasimende, ukuze kube lula ukusebenza.
5. Isistimu yokugcoba ibhande ifakwe
6. Ingxenye eyinhloko yonke isebenzisa i-SUS304.
7. I-fringe board isebenzisa ubuchwepheshe be-US Rexnord ukukhiqiza.

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Isikhathi sokuthumela: Nov-30-2022