Umugqa Wokugcwalisa Ibhodlela Lengilazi

INCAZELO YOMSEBENZI
1.Empty Bottle Depalletizer

umugqa wokugcwalisa ibhodlela lengilazi98

Amandla: 100-150BPM

Ukucushwa kokucaciswa
1. Ububanzi bokusebenza: I-Depalletizer amathini ensimbi ahlukahlukene, amabhodlela engilazi namabhodlela epulasitiki asindayo abekwe izendlalelo
2. Ukwakheka kwesakhiwo nokokusebenza:

(1) Ukuzikhiya kwemishini yokuphakamisa umzimba. Ukwakhiwa kwensimbi ye-Carbon.
(2) Yamukela iswishi yezithombe zikagesi ezigulayo, iswishi yokuhamba kaSchneider nenkinobho, njll
(3) Inkundla ephakeme yabahamba ngezinyawo nezitebhisi. Ukwakhiwa kwensimbi ye-Carbon.
3. umsebenzi:
Ukuphakanyiswa komshini kulawulwa Inzwa kagesi ukuze ikhuphuke izendlalelo futhi ime ngokuzenzakalelayo. Umzimba wethangi ulawulwa iso likagesi ukuze uphume ethangini ngokuzenzakalelayo. Umsebenzisi ukhipha ikhadibhodi lesendlalelo ngasinye sethangi. Phushela i-roller engenalutho ngesandla enqwabeni.
4. Imingcele yezobuchwepheshe:
(1) ukunikezwa kwamandla: amandla kagesi 380V × 50 Hz × 3
Lawula ukunikezwa kwamandla okungu-220V × 50 Hz × 2
(2) ubukhulu bephalethi elisetshenzisiwe: 1100mm × 1400mm
(5) usayizi womzimba: 6m ubude × 3M ububanzi × 3M ukuphakama

2. Umshini Wokugcwalisa Ubhiya Wengilazi
Umthamo we-4000BPH
Incazelo evamile

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Ingxenye yokuhlanza
1) I-Rotary riser: iyasebenza ekuhlanzeni iwayini, isiphuzo namanzi.
2) Ibhodlela elisha lihanjiswa ngesikulufu sokuhlukanisa kanye nesondo lenkanyezi nge-clamp bese livula idivayisi; intamo yebhodlela ibanjwe upwords, ngemva kokugeza kwamanzi aseptic, intamo yebhodlela iyakhuphuka futhi ihanjiswe kwenye inqubo.
3) Ingxenye yokuxhumana ehlanjululwayo kanye nekhava yangaphandle isebenzisa impahla yensimbi engagqwali
4) Vula ukushayela kwegiya lokuklama
5) Ibhodlela elisendaweni lifakwe ingxenye ye-pneumatic, lilawula ibhodlela, ligwema ibhodlela eliwela phansi lize emshinini omkhulu.
6) Ipayipi lamanzi le-rinseer lifakwe igeji yokucindezela kanye nevalve yokugcina ingcindezi
7) Lungisa ngokuzenzela ukuphakama kwebhodlela lobude obuhlukile
8) Ithreyi lokuqoqa amanzi: phinda usebenzise amanzi okugeza
9) Ivolumu ekhuphukayo yebhodlela ngalinye: 105ml/s(0.25MPa)
Uma kungekho bhodlela noma ukuyeka, ukugeza kuyayeka; ngenkathi ifika ebhodleleni, igijima futhi.

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Ukugcwalisa ingxenye
I-1) Yamukela ubuchwepheshe baseJalimane, sebenzisa ukwakheka kwesimiso sokugcwalisa isobaric, ukufeza ukugcwalisa ibhodlela elihlanziwe
2) Yamukela i-valve ye-isobaric mechnical, ukugcwalisa ngokushesha ngezinga eliphezulu lokugcwalisa ngokunemba.
3) Yamukela isigxobo esiqondisayo ngomsebenzi wekhava ;i-design ephethe ibhodlela lokuphakama, iqinisekisa uphawu oluphelele phakathi kwentamo yebhodlela kanye ne-valve yokugcwalisa, igwema ukuvuza.
4) Hlomisa ngedivayisi ye-anti break; ukuhlanza ikhefu lebhodlela, ukugwema i-botte elandelayo.
5) Hlomisa ngomsebenzi ophelele wokuhlanza we-CIP
6) Ngokusho kobude obuhlukile, ifinyelela ukuphakama ngokuzenzakalelayo futhi ihlomisa ukuvikelwa kokuphepha okuphezulu nokuphansi.
7) Idrayivu eyinhloko yamukela idrayivu yegiya ngomklamo ovulekile: ukusebenza kahle okuphezulu, i-nocie ephansi, impilo ende, ukugcinwa okulula, ukugcotshwa okugcwele.
I-8) Ithatha inverter yefrikhwensi engenazinyathelo ukuze ilawule ukujikeleza kwemoto okuyinhloko
9) Isistimu yokuqondisa ibhodlela, isakhiwo esilula, esingashintsha usayizi webhodlela kalula.
I-10) Yamukela isakhiwo esiphethwe ibhodlela
11) Ukulawulwa kwe-PLC, okuzenzakalelayo kungafakwa kuhlu njenge-block, ukushoda kwe-cap nokunye.
12) Umsebenzi wokuvikela ukuphepha: alikho ibhodlela, alikho i-valve evulekile, akukho capping; akukho cap, izitobhi zomshini; iwindi elivuliwe, izitobhi zomshini.
13) Hlomisa ngenzwa yezinga ukuze uqinisekise ukuzinza kokugcwalisa.
14) Ingxenye ebalulekile kanye nengxenye kagesi isebenzisa imikhiqizo engenisiwe.

Ingxenye ye-Capping
1) Ingxenye ye-Cappig: ikepisi elihlungiwe lifakwa ebhodleleni eligcwalisiwe, bese liyiswa esinyathelweni esilandelayo.
2) I-Capper izungeza ngomshini wokunciphisa isivinini .Ikepisi lishiya i-hopper ngaphansi komsebenzi we-centrifugal .Indawo ephumayo ifakwe i-cap reverce dvice, uma i-reverce cap iza, ishintshela ohlangothini olulungile; inani le-cap lilawulwa ngokuthi i-photoelectric switch, iqinisekisa umphumela we-caping falling.
3) Uma isiqukathi sinekepisi, ikepisi yesibili ayikwazi ukungena, esebenzisa ikepisi.
4) Futhi ifakwe isithombe se-electric swith kumzila we-slding, lapho ihlola ukuthi ayikho i-cap, iyama ngokuzenzakalelayo.
I-5) I-Capper ifakwe umsebenzi wokunxeshezelwa, ukunciphisa izinga lokuphulwa kwebhodlela.
6) Uma kunekepisi eyodwa kuphela yomqhele ejwayelekile ebhodleleni losayizi ohlukile, isikhunta se-capping asidingi ukushintshwa.
I-7) Ngokusho komumo webhodlela lobude obuhlukene, i-capper ingalungiswa ngokuzenzakalelayo.

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Izici eziyinhloko:
Ukusebenza kahle kolayini bokukhiqiza kwezinga nokwabiwa kwezintambo zokudlulisela kunobudlelwano obukhulu. Ekusabalaliseni kolayini wokudlulisa kufanele kucatshangelwe ngemva kokuma kafushane okokusebenza (isibonelo : amalebula ashintshayo), okokusebenza engxenyeni yokuqala yokusebenza kungaba nomthelela, kodwa kungaba phakathi kokuhle kwesixhobo esisebenzisanayo sindawonye. umugqa wonke wokukhiqiza ukuze kuzuzwe ukusebenza kahle okuphezulu. Ukuhlelwa komugqa wokukhiqiza ukucatshangelwa okugcwele kokutshalwa kwezimali kwamakhasimende nokusebenza kahle komugqa wokukhiqiza ekusebenziseni ubudlelwano obuhlangene ukwethulwa kobuchwepheshe bangaphandle ngesisekelo sokuhle kungahlangabezana nalezi zidingo. Uhlelo lusebenzisa ubuchwepheshe obuthuthukisiwe bangaphandle, ngezinga elithuthukisiwe lama-1990s, ukwakheka komshini wedizayini entsha, izakhi eziningi ezisetshenziswa ukugoba isitembu noma ukwakha ngesisindo esihle esiqinile, esilula, izinzuzo zokuguquguquka. Imodi yokudlulisa,
ukusebenza kwezimbiza ezinokwethenjelwa, kulula ukuzigcina futhi zilungiswe, zisebenza kububanzi bokuthutha φ40 ~ φ110 mm izimbiza. Isistimu yokulawula kagesi ye-PLC yokulawula yonke i-buffer wukusebenza kwesistimu yokuthutha ibhodlela, ukusheshisa okuzenzakalelayo okusebenzayo kanye nokunciphisa, umsebenzi we-buffer othomathikhi.
(1)Amabhodlela asetshenzisiwe ezokuthutha abushelelezi futhi anokwethenjelwa kanye nokulawula kokulandela ngomkhondo kwebhande le-synchronous mainframe noma isisetshenziswa esisezansi nomfula isilawuli se-inthanethi, Shiya ibhodlela ngesikhathi sokudlulisa, aliwi, alikho amakhadi, alivimbeli. Ngokwezidingo zomsebenzisi, isethi yamazinga amiswe phambi kwesikhulumi se-buffer (ngokuvamile emaminithini angu-1 -2) Lapho umshini usethelwe ukufaka esikhundleni samalebula, ngaphambi komshini wokugcwalisa umi asikho isidingo sokulinda lesi sikhathi Umshini Wokugcwalisa imikhiqizo ekheniwe. , Iplathifomu yesibhafa yagcinwa, lapho umshini usethelwe ukuthatha indawo yelebula yokuqeda, isethi yamazinga okusetshenziswa kweplathifomu yesibhafa sesivinini esiphezulu izogcinwa kumabhodwe Qeda ukukhiqizwa, kulandelwe ukuqaliswa kabusha kokuvumelanisa. isivinini.
(2) Idizayini yesakhiwo sokuthutha ivimbela ukwakheka, inokushintshwa okuphezulu kwezingxenye, isakhiwo esihlangene, umsindo ophansi, ukufakwa okulula nokugcinwa, ingathwala ngokuhlanganiswa kuncike emandleni ahlukene kanye nokuma kwebhodlela, futhi inokuguquguquka okukhulu.
(3)Isilawuli sikagesi sisebenzisa isilawuli esithuthukisiwe nesiphusile esingaklama indlela yokulawula bese sikhetha izinto ezidingekayo zokulawula ugesi ngokwesicelo se-ichnography yeklayenti ukuze kuthuthukiswe ukuma kokuthutha.
(4) Setha indawo yeswishi yokulawula ngokwesizathu ngokuya ngesimo sokulahlwa sohlelo lokudlulisa noma imfuneko yeklayenti, wenze abasebenzisi bakwazi ukusebenza kalula.

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4.Umhubhe wokufudumeza amabhodlela
Incazelo evamile

Simunca ubuchwepheshe bemishini yaphesheya, esanda kuklanywa lo mshini, sisebenzisa isifutho samanzi ashisayo ukuvala inzalo nokupholisa kancane kancane ezindaweni ezinhlanu. Indawo yokuqala: ukusebenzisa amanzi ashisayo angama-70 ℃ ukuhlanza inzalo imizuzu eyi-10; indawo yesibili: usebenzisa 45℃ ukupholisa amanzi; okwesithathu: ukusebenzisa amanzi agaywe kabusha asuka embhoshongweni obandayo ukuze apholise; okwesine: ukugaywa kabusha kokufuthwa kwamanzi ukuze kuphole; okwesihlanu: ukusebenzisa amanzi ahlanzekile ukuhlanza i-smear ebhodleleni. Amanzi ashisayo akhiqizwa uhlelo lokushisa lomusi, ukugeleza kwamanzi afafaziwe ku-slot yamanzi esisekelweni, ukugaywa kabusha ngepompo yokufafaza, uma amanzi engakwazi ukufinyelela ku-centigrade ebekiwe, uhlelo lokushisa luzoshisa amanzi futhi, futhi uma ludlula. i-centigrade ebekiwe, bese ithuthwa ngombhoshongo obandayo, igaywe kabusha ngemva kokupholisa. Izinga lokushisa lokudla amabhodlela lingu-70 ℃, futhi izinga lokushisa eliphumayo lingu-40 ℃.

Izici eziyinhloko
Umzimba wonke wenziwe ngensimbi engagqwali (ihhashi, ibhere, injini ingafakiwe), ifasitela lokubuka lingasethwa ukuze lizungeze isisekelo, isakhiwo esiphezulu singavulwa ukuze sigcinwe kalula.
I-Sprayer isebenzisa ubuchwepheshe be-American Spraying Systems Co.
Idivayisi yokuhlunga kabusha kanye nesistimu ethusayo ifakwe endaweni yokuqoqa amanzi emhubheni wokupholisa.
I-ABB main motor drive, i-MITSUBISHI inverter
Idivayisi evikela ukulayisha ngokweqile enjinini eyinhloko ukuvikela ibhodi le-fringe kanye nesistimu yokuthutha ngempumelelo.
izinga lokushisa kanye imitha yokucindezela kwamanzi nakho kufakwe
Ukufafaza iphampu yamanzi egaywa kabusha kanye nephampu ye-antiseptic ifakwe
Amapayipi okufafaza amagatsha angahlakazwa ukuze kuhlanzwe kalula
Ukusebenzisa isithasiselo sokufafaza okufanayo, endaweni yokuqala, ukuvimbela ukushisa kwamanzi ngokunamandla.

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5. Isomisi sebhodlela
Isingeniso

Adopt high-pressure blower, khipha umoya esikhaleni esincane, ukuze ukhiphe amanzi emzimbeni webhodlela. Igebe libekwe lihlehle, elingenza umzimba wonke uthinte umoya. Iqukethe isivutheli sengcindezi ephezulu, umbhobho, uhlaka, idivayisi yokulawula, ithangi lokuhlinza njll.

6. Umshini wokulebula welebula yebhodlela elilodwa eliyindilinga
Isingeniso esifushane
Ukwakhiwa komsebenzi osindayo kusebenzisa izingxenye zokushayela ezinkulu ezihlanganiswe ne-aluminium kanye nohlaka lwesisekelo sensimbi engagqwali iminyaka yesevisi enokwethenjelwa.
Amasistimu wokuphakelwa kwemikhiqizo ayatholakala ahlinzeka ngesikhala esinembile somkhiqizo kanye nesimo. Ingasetshenziswa ukuma yodwa noma ihlanganiswe emgqeni futhi ihambisane nesivinini semishini yokugcwalisa.
Izicelo ezishayelwa i-torque ephezulu ye-torque ephezulu zibandakanya i-ratio-offset kanye nekhono lokulandela isivinini sokusetshenziswa okunembile nokuthembekile kwezinhlobonhlobo zezinto zelebula.
Idizayinelwe ukusetshenziswa kwamalebula ephaneli yangaphambili kanye/noma yangemuva enekhono lokulebula iziqukathi eziyindilinga, eziyisikwele, ezisaqanda, noma eziwunxande.

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7. Iphrinta yekhodi ye-laser
ama-laser awasebenzisi uyinki. Lokhu kusho izindleko eziphansi kakhulu: akukho bhajethi yezinto ezisetshenziswayo futhi alukho uhlelo lukayinki okufanele lugcinwe. Futhi ukungabi bikho koyinki kusho ukungabi bikho kokungcola kanye nendawo yokukhiqiza ehlanzekile, ehlanzekile. Ngaphezu kwalokho ama-laser e-iCON anokwethenjelwa ngokwangaphakathi: lokho kusho ukuthi akukho ukwephulwa kanye nezindleko zokulungisa eziphansi. Manje intengo ayisesona isizathu sokungasebenzisi i-laser ekubhaleni izinhlamvu ezincane. Le lasers iletha ukusebenza kwekhwalithi ephezulu ngentengo yokuncintisana. Zincane futhi zihlangene futhi kulula ukuzifaka ngisho nasezindaweni ezinzima kakhulu. Futhi ngenxa yokuthi zingama-laser zingakwazi ukufaka ikhodi kuyo yomibili imikhiqizo emile nenyakazayo. Isilawuli sangaphandle singaxhunywa uma kunesidingo.
Amalaser akhethekile wokubhala amakhodi wezinhlamvu ezincane anikezela ngenye indlela ehlanzekile, eguquguqukayo nengabizi ku-inkjet.

8. LYBS6545 Umshini wokugoqa wefilimu oshwabene ngokuzenzakalela
Isingeniso esifushane sezisetshenziswa
1. Imodeli: LYBS6545auto film ukusonga umshini
Umshini wokugoqa ifilimu we-LYBS 6545 wenzelwe futhi wakhiwe ngokusekelwe kubuchwepheshe bamuva, ngesidingo sokupakisha imfuneko yokukhiqiza isiphuzo, njengamanzi ahlanzekile, amanzi amaminerali, ijusi, isiphuzo esithambile, njll. Igoqa ngokuzenzakalelayo, inomhubhe oshwabene, opakishwe kahle.
2. Izici zomshini wokugoqa wefilimu we-LYBS 6545
1) Isistimu yokuthutha yokuhlunga ezenzakalelayo, eneshubhu yensimbi engagqwali ehlukanisayo kanye nepuleti lokuhlunga elenza amabhodlela abe roll evamile ngenjongo yokusonga, ukuze kuqinisekiswe ukuthi iqembu lamabhodlela angu-3 x 4, 4 x 6, noma 2 x 6, 4 x 5 ama-pcs amabhodlela endaweni yesidingo sokusonga.
2) Ingxenye yokucubungula i-membrane ye-PE ezenzakalelayo, equkethe uhlelo lwe-PE ulwelwesi oluphezulu naphansi lwe-roll-feed endaweni futhi lufakwe i-othomathikhi ye-infra-red sensoring system yokuhlola iqembu lamabhodlela ukuthi lilungele ukusongwa nokusikwa uphawu, yonke le nqubo iwukuba kwenziwe ngokushesha ngohlelo lokulawula lwe-PLC.
Amabhodlela asongwe azophushwa kusidlulisi semhubhe esinciphayo ngohlelo oluphushayo oluzenzakalelayo, oluphusha ibhodlela eligoqiwe ku-conveyor womhubhe onciphayo.
I-3) Umhubhe oncipha umoya oshisayo ozenzakalelayo, uhlelo olunciphayo luyingxenye ehlukanisiwe yomshini ineyunithi yokulawula ehlukanisiwe yokushisa elawulwa uhlelo lokulawula izinga lokushisa kwesikrini sokuthinta.
4) Iphaneli yokulawula isikrini sokuthinta nge-PLC nohlelo lokulawula ugesi.

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Isikhathi sokuthumela: Nov-30-2022
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